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wallboard, gypsum must be partially dehydrated or calcined to produce calcium sulfate hemihydrate (CaSO4 ½H 2O), commonly called stucco. A flow diagram for a typical gypsum process producing both crude and finished gypsum products is shown in Figure 11.16-1. In this process gypsum is crushed, dried, ground, and calcined.

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After the first reaction in hemihydrate mode, the resulting acid is separated. It has a low sulfate content and contains 46% P 2 O 5.Once it has been washed, the remaining alpha hemihydrate is mixed with the sulfuric acid, under conditions in which the alpha hemihydrate is unstable and recrystallized like gypsum, producing a co-crystallized and unattacked gypsum with a low P 2 O 5 content.

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A byproduct of desulfurization of flue gas from the stacks of fossilfueled power plants, AP42, CH 11.16: Gypsum Manufacturing EPA. wallboard, gypsum must be partially dehydrated or calcined to produce calcium sulfate hemihydrate. (CaSO. 4. ½H. 2 at all gypsum plants. Some plants produce only wallboard, and many plants do not produce soil ...

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